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Description

LF-PH9020 Industrial Microwave Tube exfoliated Furnace for graphite and graphene synthesis devices

Changsha Langfeng Microwave Technology Co., Ltd.

1. Product Introduction

HY-GS9010 microwave tube furnace is suitable for graphene expansion tests under air atmosphere.

 

2. Production Drawing

Changsha Langfeng Microwave Technology Co., Ltd.

Microwave Tube Furnace for Graphene(sketch map)

 

3. Description

HY-GS9010 microwave tube furnace is composed of furnace, microwave heating system, insulation system, feeding and discharge system and control system.

 

Furnace:

Furnace is welded by 304 stainless steel and joined by flanges, aiming at installation of insulation system and shielding microwave.Furnace is provided the feeding hole and flanges on the top, feeding and discharge devices on the front and back side, and the microwave heating system on the left, right and bottom.

 

4. Microwave Heating System

Including magnetron, high voltage transformer, adapting flanges and some related electronic components.totally 6 sets microwave heating systems, with each rated output power: 1.5KW, and totally 9KW for 6 sets.

 

5. Insulation System

Inluding furnace tube and insulation material. Furnace tube is for heating space for expansion material, and is made of integral quartz glass, temperature resistance:1200℃, and is equipped with feeding hole on the top, and feeding and discharge devices on the front and back side. Furnace tube is wrapped by light mullite fiber for insulation.

 

1). Feeding and Discharge System:

Composed by feeding device, air inlet device,discharging device. Devices include: feeding port, pneumatic gate valve, air compressor, centrifugal fan,joint pipe,storage tank and related flanges.

 

2). Feeding device:

including feeding port, 2 pneumatic gate valves, feed pipe, air inlet pipe and feeder.Feeding amount will be controlled by the feeding port to guarantee the completed expansion.

 

3). Air inlet device:

including centrifugal fan, pneumatic gate valve and ball valves,etc. Keep the centrifugal fan running. Adjust the air supply volume by ball valve,once the graphene finish expansion, start the discharging device, and the pneumatic gate valve of air inlet device can be opened simultaneouly, and the material blow to the storage tank.

 

4). Discharging device:

including pneumatic gate valve, discharging pipe, storage tank. Upon the completion of expansion, material will be blowed from feeding pipe into storage tank. The storage tank will be joint with discharging pipe by clamps, for quick replacing storage tank. Optional: water cooling system.

 

LF-PH9020 Industrial Microwave Tube exfoliated Furnace for graphite and graphene synthesis devices product overview:

LF-PH9020 Industrial Microwave Tube exfoliated Furnace for graphite and graphene synthesis devices is a new generation of experiment, research and development, production of LF-PH9020 Industrial Microwave Tube exfoliated Furnace for graphite and graphene synthesis devices,with intelligence, box, energy saving, the integration of the various features, is the use of advanced microwave heating the material directly mode, quickly heating the material quickly reaches a high temperature at the same time, good uniformity, there will be some traditional heating and sintering can not reach, such as uniform, fine grain size, high sintering density, reaction more fully.

2.Be applicable to the vacuum and various atmosphere under the condition of synthesis, such as roasting, heat treatment and sintering process research etc.

3.Fast heating, greatly improve the efficiency of the experiment, adopting vacuum way displacement gas, can greatly save the time of gas replacement.

 

LF-PH9020 Industrial Microwave Tube exfoliated Furnace for graphite and graphene synthesis devices application area:

This product is mainly used for microwave ashing, microwave pyrolysis, microwave synthesis, microwave sintering, microwave puffing.Its main applications are as follows:

1.Cement building materials industry: this kind of industry need to muffle furnace for hot working and heat treatment of small workpiece.

2.Pharmaceutical industry: used for drug inspection, medical sample pretreatment, etc.

3.Analysis of the chemical industry: as in the field of water quality analysis, environmental analysis sample processing.Also can be used for oil and its analysis.

4. Coal analysis: for the determination of moisture, ash, volatile, ash melting point analysis, ash composition analysis, elemental analysis. It can also be used as a general ashing furnace.

5.Oxide: metal oxides, molecular sieve catalyst.

6.Ceramicsel:ectronic ceramics,functional ceramics,structural ceramics, daily-use ceramics, heat-resistant ceramics.

7.Atmosphere experiment:high-temperature pyrolysis,powder metallurgy,ceramic metallization,phosphor, battery materials,nano materials, graphite expand,graphene puffing.

 

Characteristics of LF-PH9020 Industrial Microwave Tube exfoliated Furnace for graphite and graphene synthesis devices:

1.Heating speed, temperature uniformity, no thermal inertia;

2.using special industrial microwave source,to ensure the continuous and stable operation of device for a long time, microwave output power stepless adjustable,can realize accurate control process curve;

3.Equipped with embedded microcomputer control system, real-time temperature, power display and store records at any time,heating process curve of dynamic process monitoring and can adjust the process parameters,has manual and automatic, constant temperature three operating modes, and can switch freely;

4.A variety of specifications,models of crucibles and special insulation for selection of non-polluting materials;

5.Infrared temperature measurement can be configured with a thermocouple temperature measurement,observation absorbing properties of material changes and temperature uniformity;

6. Set the viewing window, can see material heating status or reaction changes;

7. Equipped with vacuum unit and multiplexer atmosphere control line, into and out of the gas channel individually designed to meet the requirements of different processes of the atmosphere;

8. Machinable processing various microwave properties of different materials, excellent versatility.

9. Safe and reliable microwave shielding design, multiple anti-leak protection.

 

LF-PH9020 Industrial Microwave Tube exfoliated Furnace for graphite and graphene synthesis devices after sales service:

Delivery time: 45 working days

Mode of transportation: according to customer requirement

After sales service:

1.Microwave oven warranty for 3 years from the date of the acceptance of formal, microwave magnetron: 1 year, except consumable goods (sagger,heat insulation barrels), life-long maintenance.

2.During the warranty period if product appear failure, we should be answer within 24 hours after the buyer inform related issues, providing services such as consulting, repair and replacement parts for free. And record on the failure related issues. If cannot be ruled out the fault within 72 hours, will provide free technical personnel door-to-door service, the expenses shall be borne by us arising out of it.

3.During the warranty period, all kinds of equipment failure shall promptly provide free maintenance consulting services to non-human damage of all kinds of parts, supplier shall promptly replaced free of charge.

4.Equipment demand side appears difficult to resolve the fault after the warranty period, our company to ensure the long-term provision of technical services, and provide related accessories.

5.Once the contract is concluded, that is, into an endless after-sales service. Before the equipment acceptance, we will provide related equipment technical data (product specification, certification, electrical specification, infrared thermometer operation instruction, packing list, etc.), free on-site installation and debugging, technical training, until the buyer completely control.

6.After Microwave acceptance, our company will be based on customer needs to do research, professional solutions of microwave equipment related technical consulting, microwave technology development support etc. After the warranty expires, we still provide the technical support, product technology upgrade, spare parts supply, product regular tour service. Make sure that our products, in good condition for a long time.

 

If you need to know more about product information, please view or download the PDF file of this page, 

you also can contact us directly, and we sincerely hope to provide you with quality service. 

Specification

Mode

LF-PH9020

Device Specification

Equipped Device

Power supply

Voltage

220±10V   50Hz

6 sets 1.5KW microwave system, 3pcs magnetron. ;

Rate Power

20KW

Microwave System

Microwave Output Power

0.01~8.40kW continuous adjustable

Microwave Frequency

2.45GHz±25MHz

Insulation System

Ultimate Temperature

1000℃

2pcs quartz glass furnace tube, 3 cases of 1400℃ insulation cotton blanket

Continuous Working Temperature

900℃

Heating Zone

Ф200×600mm(Dia×W)

Temperature Controlling System

Temperature measured by

Thermocouple

 2pcs sheathed thermocoule

Temperature Measuremenet Range

0~1250℃

Ttemperature Control Precision

readout±0.1%

Controlling System

Manual mode, Auto-Mode, Constant Temperature Control Mode

every curve can set  40 paragraphs of parameters; data storage;export data;Manual mode, Auto-Mode,constant temperature control, display real - time data curve

1pc PlC 、1pc 10inch touch scree,several  control component

Feeding and Discharging Dystem

Microwave Shielding and Alarming System

 portable microwave leakage meter, alarm  

1pc portable microwave leakage meter, feeding port, gate valve, air compressor, centrifugal fan, joint pipes, storage tank, related flanges

 leakage level

<0.5mW/cm2

Feeding and Discharging

 automatic operation

 Outer  size

 Mian body

2000×1500×1300mm (l×W×H)

material of furnace :304 stainless steel; material of cover: carbon steel with spray treatment;material of control cabinet: carbon steel with spray treatment

Controller Cabinet

800×800×1800mm (lXWXH)

Floor Area

5m2

 

 

Rough daily output: Ф200×600mm(Dia×W),if density=0.007g/CM3, 4.8-7.2kg per day.

 

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